March 24, 2025

TriALTIS™ Spine System

Christian Mazel, Naresh Kumar, Firoz Miyanji, Yu-Mi Ryang, Kevin Seex

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Fig 1: The TriALTIS™ Spine System

The TriALTIS™ Spine System (Fig 1) is a next generation posterior thoracolumbar spine implant system with a clinical focus on open surgery for degenerative, tumor, trauma and deformity pathologies in adults. Combining a new portfolio of implants with digital enabling technology, the TriALTIS™ Spine System aims to address unmet clinical needs and help surgeons achieve more consistent outcomes in treating complex spine conditions. Novel implants include polyaxial screws, favored angle screws, set screws, rods, and instruments.

Leveraging design features of the EXPEDIUM™ 5.5, VIPER™ Spine, and MATRIX™ Spine Systems, the TriALTIS™ Spine System delivers a consistent user experience and improved implant performance in terms of set screw clamping force, set screw loosening torque, resistance to pullout, and gripping capacity. Other innovations include improved instrument design to indicate actuation points, consolidated instrument sets, and a modular case and tray design.

The TriALTIS™ system affords efficient integration with cement augmentation, power, navigation and robotic-assisted solutions, while decreasing costs to healthcare systems and addressing the needs of more patients. The TriALTIS™ Spine System is the foundational element of a wider comprehensive system (coming soon) that will allow for a consistent surgeon user experience across all indicated pathologies.

Approved in 2025, the TriALTIS™ Revision System is a complementary extension to the original TriALTIS™ Spine System and comprises a new module of rod connectors and surgical instruments.

TriALTIS™ Implant Portfolio

Poly screws

Poly screws are available in diameters ranging from 4.5–7.0 mm (Fig 2). Solid cortical fix screws are available in lengths from 20–60 mm, and cannulated fenestrated cortical fix screws are available in lengths from 30–60 mm.

Rods

The TriALTIS™ Spine System offers an increased availability of rod options and materials for various clinical applications and anatomies. Rods are available in both Ti and CoCr, in diameters of 5.5 mm and 6.0 mm. The 6.0 mm rod option has improved fatigue performance compared to 5.5 mm rods of the same material and may be advantageous in deformity correction. The TriALTIS™ system is compatible with Symphony™ OCT and Altalyne™ rods.

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Fig 2: Poly screws from the TriALTIS™ Spine System.

TriALTIS™ pedicle screws

Design features (Fig 3) include:

  • 5.5/6.0 mm diameter rod compatibility.

  • Cortical fix thread form: this feature is standard on all TriALTIS polyaxial screws and available in solid and fenestrated screws.

  • Fenestrations for cement augmentation: the injection of bone cement through the screw allows additional fixation in patients with advanced stage tumors involving the thoracic and lumbar spine.

  • Polyaxial drag: the screw head features an interference fit between the shank sphere/flex ball and the drag ring. This friction fit allows the polyaxial heads to maintain their user designated position in-situ [1].

  • Quick catch tip: allows for immediate bone engagement. This design feature consists of a bullet-shaped screw tip that allows the screw threads to extend all the way to the distal end, meaning that the effective diameter of the start of the threads is larger. TriALTIS™ screws offer improved starting efficiency when compared to the EXPEDIUM™ 5.5 Spine System [2].

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Fig 3: Features of the pedicle screw from the TriALTIS™ Spine System.

The unique design features of the TriALTIS™ cortical fix screw (Figs 3 and 4) allow the most challenging clinical cases to be addressed:

  • The cortical fix thread form doubles the number of contact points within the pedicle and increases the resistance to axial pull out forces, ultimately enhancing fixation within the pedicle.

  • The dual lead thread integrates with the cancellous bone in the vertebral body and advances twice as far with each rotation (as compared to single lead screws).

  • Additional proximal threads engage more of the posterior wall of the pedicle.

  • The constant dual thread lead gives a smooth transition between the dual lead and quad lead thread forms, allowing for ease of insertion and compatibility with TriALTIS™ system taps.

  • The optimized self-tapping and self-centering tip allows for insertion with or without tapping.

Mechanical testing shows that TriALTIS™ cortical fix thread form screws have 24% increased pull out strength compared to EXPEDIUM dual lead thread form screws [3]. 

In terms of overall construct stability, TriALTIS™ Screws demonstrated statistically higher gripping capacity [4,5] and statistically higher performance in cantilever beam testing [6,7] when compared to EXPEDIUM VERSE Screws.

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Fig 4: Fenestrated pedicle screw showing angulation

TriALTIS™ set screws

Design features include:

  • Star drive recess offering improved driver strength with the TriALTIS™ Spine System’s T27 driver.

  • The set screw thread features a square cross-sectional geometry and a coarse thread pitch, offering a significant improvement over standard threads and reducing the propensity for cross-threading of the implants during insertion. The distance between threads is 1.4 mm for TriALTIS set screws compared to 1.0 mm for Expedium 5.5 screws [8].

Mechanical testing shows that compared to the EXPEDIUM 5.5 Spine System, the TriALTIS™ set screw offers a 20% improvement in set screw loosening torque and a 16% increase in set screw clamping force [9].

Clinical needs addressed

  • The TriALTIS™ Spine System is designed to meet the demands of varying patient populations

  • The streamlined system offers improved procedural efficiency with 5.5/6.0 mm diameter rod compatibility

  • The system offers improved mechanical performance which may lead to reduced postoperative mechanical failure

  • The system offers efficient integration with power and navigation systems

References

1. DePuy Synthes. Screw Polyaxial Drag. September 25, 2023. Windchill Document No. 501360165 Rev A.

2. DePuy Synthes. TriALTIS Quick Catch and Self-Tapping Analysis. September 05, 2023. Windchill Document No. 501380612, Rev A.

3. DePuy Synthes. TriALTIS Screw Pull-Out Comparison. September 05, 2023. Windchill Document No. 501365371, Rev A.

4. DePuy Synthes. TriALTIS System Poly Axial Slip Testing. December 12, 2023. Windchill Document No. 501452611 Rev A.

5. DePuy Synthes. TriALTIS System LDFA Axial Slip Testing. December 12, 2023. Windchill Document No. 501452681 Rev A.

 

6. DePuy Synthes. TriALTIS System Poly Static Cantilever Beam Testing. December 12, 2023. Windchill Document No. 501452609 Rev A.

7. DePuy Synthes. TriALTIS System LDFA Static Cantilever Beam Testing. December 12, 2023. Windchill Document No. 501452678 Rev A.

8. DePuy Synthes. Implant Cross Threading Memo. September 05, 2023. Windchill Document No. 501337048 Rev A.

9. DePuy Synthes. TriALTIS System Torque and Clamping Comparison to Predicates. September 05, 2023. Windchill Document No. 501335337, Rev A.

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