April 17, 2020

PROTI 360° 

AOSP_Fig_1_Pro_TI_family_2021-03-03
Fig 1: The PROTI 360° family of interbody cages.

PROTI 360° is a family of integrated titanium interbody cages (Fig 1) that promote spinal fusion, intended for use in patients with degenerative disc disease (DDD). The cage family includes the ACIS PROTI 360° System for cervical fusion, and the T-PAL PROTI 360° System and CONCORDE PROTI 360° Systems for lumbar interbody fusion.

Every year in the US, approximately 400,000 patients with DDD undergo spinal fusion surgery to help reduce pain and nerve root inflammation [1]. During this procedure, the intervertebral disc is removed and an interbody spacer is implanted to potentially restore natural height and lordosis between two vertebrae.

Advantages of PROTI 360 Integrated Titanium implants

The PROTI 360° interbody device has unique design features that provide immediate mechanical stability to the spine and promote rapid and long-lasting biological fixation. The titanium-integrated polyetheretherketone (PEEK) implants combine the benefits of the constituent materials, PEEK and titanium. The integrated titanium on all external surfaces creates a wear-resistant, bioactive surface that promotes the attachment and growth of osteoblasts [2-3], thereby maximizing the potential for bone growth in the intradiscal space. PEEK is a biocompatible material with mechanical properties that resemble human bone. The implants are radiolucent, meaning that surgeons can easily undertake imaging to assess the bone healing process and fusion rate post-operatively [4].

Mechanical stability

The PEEK core of the interbody device has an anatomically relevant Module of Elasticity, providing mechanical stability and effectively dispersing dynamic loading in the spine to minimize stress shielding effects (Fig 2).

 

Fig 2: Elastic (Youngs) modulus of Titanium allow (Ti-6Al-4V) and PEEK/TiPEEK compared to human cortical and cancellous bone [3,6].

The PROTI 360° cage surface incorporates roughness at the macro-scale intended to improve friction fit within the disc space (Fig 3) [5]. Additionally, roughness at the micro- and nanoscales is intended to enhance cell- substrate interactions to support bone growth (Figs 4,5).

Fig 4: Scanning electron micrograph images showing the roughness of the cage surface imparted by PROTI360° Titanium Integrated Technology at the macro-, micro- and nanoscales.
Fig 3: Scanning electron micrograph images showing the roughness of the cage surface imparted by PROTI360° Titanium Integrated Technology (center) compared to PEEK (left) and smooth titanium (right).

Reduced risk of delamination

The PROTI 360° family of Implants has design features that prevent delamination, a process in which the titanium layer can separate from the PEEK implant at the interface between the two materials. The titanium integrated technology is designed to enhance the Ti-PEEK bonding strength and to reduce the risk of delamination upon impaction (Fig 5). The rounded design of the interbody device eliminates external exposed PEEK corners at leading edges as the device is inserted (Fig 6). The thickness of the porous Ti layer and Ti integrated layer is on average 0.2mm [7]. The manufacturing process for integrated titanium delivers Ti penetration of 223 M along all surfaces [7].

Fig 5: Microscopic view of the Ti-PEEK interface. As the Ti is integrated to the PEEK core rather than a pure externai coating, the risk of delamination is greatly reduced.

Enhanced bone growth

The PROTI 360° cage has an increased surface area with an all-round (360) external integrated titanium surface compared to traditional "endplate coating only" cages (Fig 6), which may enhance bony on-growth during the process of spinal fusion. The integrated titanium surface shows significantly higher osteoblast activity at days 14 and 21 compared to both PEEK and Ti [5]. The increased surface roughness increases the in vitro osteoblast population by ~50% within 7 days compared to standard PEEK surfaces [5]. Calcium deposition, which is an indicator of early bone formation, was significantly higher with PROTI 360° Technology than with both PEEK and titanium alone at days 1 and 7 of device testing [5].

 

Fig 6: The interbody device has a rounded design (left), eliminating exposed PEEK corners at leading edges. In contrast, existing designs (right) have a potential shear plane at the leading edge with PEEK exposed.

Radiolucency of PEEK

The PEEK core of the PROTI 360° cage has favorable imaging characteristics which support the postoperative assessment of fusion, while the titanium outer layer allows measurement of cage positioning. Clinically, depending on the image quality, plane of view, and patient anatomy, the PROTI 360° cage may show a ghost image of the entire cage on fluoroscopic images (Fig 7). CT images show minimal scatter around the implant (Fig 8).

 

Fig 7a: Fluoroscopic images showing the appearance of the T-PAL PROTI 360° cage.
Fig 7 b-c: Fluoroscopic images showing the appearance of the ACIS (b) and CONCORDE (c) PROTI 360° cages.
Fig 8: CT image showing the minimal scatter around the CONCORDE PROTI 360° implant.

References

  1. Rajaee SS  Bae HW, Kanim LE, et al. Spinal fusion in the United States: analysis of trends from 1998 to 2008. Spine (Phila Pa 1976). 2012 Jan 1;37(1):6776.
  2. Lincks J, Boyanbuthscsa D, Boyan CR, et al. Response of MG63 osteoblast-like cells to titanium and titanium alloy is dependent on surface roughness and composition. Biomaterials.1998 Dec;19(23):22192232
  3. Kurtz SM, Devine JN. PEEK biomaterials in trauma, orthopedic, and spinal implants. Biomaterials. 2007;20(4):278281.
  4. Nemoto, O., Asazuma T, Yato Y, et al. Comparison of fusion rates following transforaminal lumbar interbody fusion using polyetheretherketone cages or titanium cages with transpedicular instrumentation. Eur Spine J. 2014 Oct;23(10):21502155.
  5. TR-201801-B (ProTi Test Report).
  6. Rho JY, Ashman, RB, Turner CH. Youngs modulus of trabecular and cortical bone material: ultrasonic and microtensile measurements. J Biomech. 1993:26(2):111119.
  7. TR-201803-A (Integrated Titanium Bonding strength Tyber testing report).

“approved by AO Technical Commission” and “approved by AO Foundation”
The brands and labels “approved by AO Technical Commission” and “approved by AO Foundation”, particularly "AO" and the AO logo, are AO Foundation's intellectual property and subject to trademark applications and registrations, respectively. The use of these brands and labels is regulated by licensing agreements between AO Foundation and the producers of innovation products obliged to use such labels to declare the products as AO Technical Commission or AO Foundation approved solutions. Any unauthorized or inadequate use of these trademarks may be subject to legal action.